The Future is Here: The Factory in a Box

factory_box3-D Printing has proven itself quite useful when it comes to creating components, toys, and models. But when it comes to assembling complicated parts, or full-on products, other machines are often necessary. That’s where the Microfactory comes in, a veritable “multi-tool” machine that merges the best of 3-D printing and machining.

Being touted as “a machine shop in a box”, the creators of the device (the Mebotics company) were inspired to create this multi-tool kit after collaborating at the Boston-area Artisans Asylum. Artisans Asylum is a non-profit organization dedicated to promoting hobbyists, artisans, fabricators and entrepreneurs through a series of open maker space presentations.

factory_box2In addition, the team was also inspired by the fact that most manufacturing systems suffer from two major downfalls: noise and mess. By “closing the system”, as they put it, they eliminated both hassles while still ensuring that their device is capable of both producing tailor-made objects and altering them to order.

The Microfactory dramatically expands the range of products a person with no other equipment could make. It is basically able to 3-D print in four colors, out of multiple materials, and also etch, and mill the final products. This process, which combines machining and printing, is what the makers refer to as “hybrid manufacturing.”

3D-printing-in-spaceAs Co-founder of Mebotics, Jeremy Fryer-Biggs, explains:

I wanted to have a machine that was capable of making parts for all the crazy stuff people people would ask me [to make]. I wanted a tool that would allow me to do a whole wide range of things.

As Fryer-Biggs and the team envision it, the Microfactory could also offer users the ability to create devices and components where they are needed, regardless of the location. With a fully-functional computer incorporated to provide the blueprints, they foresee some extreme scenarios where objects could be created and finished where no stores are available:

You’re at base camp in the Himalayas, you’re in the middle of Afghanistan and you wanna make a part. So you connect this thing to a Wi-Fi hotspot–if you have a Wi-Fi card in the machine that you put in. You can then download from the server whatever the replacement part is you need, and in the middle of nowhere, get your replacement.

3d_ISSThis vision is in keeping with what many scientific organizations – such as NASA, the ESA, and other space agencies – are foreseeing. Already, such devices are being considered for use on the International Space Station and on future space missions, where astronauts will always be in need of specialized tools and may not have the ability to have them shipped out to them.

The team currently has several working prototypes but is planning to bring the project to market by raising $1 million through Kickstarter. MicroFactory units are being pre-sold for between $4,000 and $10,000 in several models. Though the team admits that the price is high, the science fiction appeal alone is well worth it! As Marie Staver, a project manager on the team, put it: “The science fiction future is officially here.”

Couldn’t agree more. And in the meantime, check out this video of the Microfactory in action:

Sources: fastcoexist.com, mebotics.com, artisansasylum.com

The Future is Here: The 5-Axis Robot

3D printers are becoming all the rage these days. Machines that can take a computer-generated blueprint and compile an object out of plastic that matches it exactly, what’s not to love about that? But recently, the Japanese company known as Daishin Seki produced a machine that could literally sculpt metal. The concept is pretty much the same: you create a diagram on your computer, upload it to the robot, make sure it’s loaded with a block of metal, and just sit back and let it do its thing.

The initial test of the machine was caught on video, where it turned a block of aluminum into a one-piece motorcycle helmet. Yes, this work of metallic art has no seems, no screws, no separate parts. So its likely to be a hell of a lot more durable than one that was slapped together. Quite impressive. The applications for this growing technology truly are limitless.

However, this does raise some genuine concerns. For one, human machinists can’t keep up with this kind of technology. So really, it is no longer a competition between a human being and a machine, but between two kinds of machines. This new form of computer-assisted design, known as “machining”, stands in contrast to “printing” – i.e. use of a 3D printer. As time goes on, these two methods are likely to compete for consumers and investment, eventually procuring certain niches of the design market. Meanwhile, human machinists will be left behind, with nothing to do but watch and get re-educated on the use of these machines.

Well, no one said “progress” was all sunshine and roses. And the elimination of man-power is one of the hallmarks of high tech. So unless we choose to jam these machines up, we’ll just have to be content to watch them churn out cool stuff, huh? Enjoy the video clip below: