News From Space: 3D Printer Bound for ISS!

made-in-space-3d-printerThe International Space Station has plans to bring a 3D printer on board by 2014. And yesterday, the model in question – the startup’s Made in Space engineering model – passed an important milestone on its way into orbit. This consisted of a battery of tests at NASA’s Marshall Space Flight Center in Huntsville, Ala., which confirmed that the machine can survive the rigors of launch and function in space.

Michael Snyder, director of research and development at Made in Space, said in a statement that:

This developmental testing was vital to the design of our flight-unit printer. We’ve engaged in a fast-paced mission starting in early 2013 to produce hardware that NASA would qualify for launch and installation to the ISS in 2014. The fact that we’ve been able to pass another milestone in an abbreviated time frame is extremely exciting.

For some time, NASA has had its eye on additive manufacturing (aka. 3D printing) as a means of making space travel cheaper and more efficient. In addition to the development a 3D pizza maker and food printing, NASA also hopes to equip future ships and stations with their own printer so crews can generate spare parts and components, rather than having to mount costly resupply missions.

3DpizzaMade in Space and NASA Marsall hope to jump-start this vision with their “3D Printing in Zero Gravity” experiment (3D Print for short) which  aims to launch the first-ever 3D printer to the space station in August 2014. But before that can happen, the machine must pass some more rigorous tests. The first occurred several months ago when three prototype versions of Made in Space’s printer passed a series of microgravity tests during parabolic airplane flights.

This flight test, known colloquially as the “vomit comet”, demonstrated that the prototypes could indeed handle working in microgravity environments. The more recent tests at Marshall, performed with the company’s Engineering Test Unit (ETU), ensured that the printer can survive the vibrational stresses of launch and deal with electromagnetic interference, among other issues.

3d-printer-microgravity-flight-testData from these tests will inform the critical design review of the flight unit prototype, a big step toward clearing the machine for launch toward the space station. According to Made in Space officials, the final review process is slated for the 15th of August. Niki Werkheiser, 3D Print project manager in Marshall’s Technology Development and Transfer Office, also said in a statement that:

The successful results received from the ETU testing at [Marshall] reinforces our confidence that Made in Space, Inc. has developed the robust design required to successfully print in space. We are excited to have successfully completed yet another key step toward meeting the extensive ISS flight certification process.

If all goes well, it won’t be long before the crew of the ISS is able to regularly print out all the replacement parts they need. Given time, they might even solve the problem of what to do when freeze-dried food won’t cut it and you absolutely must have a slice of pizza!

Source: space.com

Feeding the Future: 3D Printing to End World Hunger?

3DfoodThe Systems & Materials Research Corporation, a 3D printing development firm, received a lot of attention after it became revealed that NASA had hired him (to the tune of $125,000) to develop a printer that could create pizza. Looking ahead to the era of deep-space exploration, NASA wanted something that could provide its astronauts with food that was tasty, nutritious, and not subject to a shelf life.

But to Anjan Contractor, the head of SMRC, 3D printing also presents a solution to a much more terrestrial problem: world hunger. He sees a day when every kitchen has a 3D printer, and the earth’s 12 billion people feed themselves customized, nutritionally-appropriate meals synthesized one layer at a time, from cartridges of powder and oils they buy at the corner grocery store.

3dfood1Contractor’s vision would mean the end of food waste, because the powder his system will use is shelf-stable for up to 30 years. Each cartridge, whether it contains sugars, complex carbohydrates, protein or some other basic building block, would therefore be fully exhausted before ever needing to be returned to the store. So in addition to providing for our daily needs, this process would also eliminate a massive proportion of the waste we generate on a daily basis.

In addition, the proliferation of food synthesizers is also likely lead to new and diverse ways of producing the basic calories on which we rely. Since a powder is a powder, the inputs could be anything that contain the right organic molecules. And with open source software, where people can upload and download recipes all the time, people will have a chance to get creative and expand the repertoire.

OLYMPUS DIGITAL CAMERAAnd in addition to alleviating hunger, there is the added (and arguably bigger) bonus of relieving pressure on the natural environment. Already, environmentalists are gravelly concerned about the amount of land that is consumed every year by urban sprawl. But even more disconcerting is the amount of land, forests, wetlands, and natural habitats, that are consumed and destroyed by the need to farm food for these environments, and dispose of their waste.

And he is hardly alone when it comes to the concept of turning powdered ingredients and pastes into food. The Dutch holding company known as TNO Research, which owns several technology firms, has also been contemplating the possibilities of turning any food-like starting material into an edible meal. According to an outline provided by their researchers, 3D printed meals of the future could include any of the following “alternative ingredients”:

  • algae
  • duckweed
  • grass
  • lupine seeds
  • beet leafs
  • insects

As long as the biological properties of the base materials are appropriate – meaning they have the requisite carbohydrates, protein, fatty acids, etc – than it should be possible to synthesize just about anything.

3dfood2In addition, companies like Philips and institutions like MIT have been working on the concept of food printers for many years. In Philip’s case, this research led to the creation of the Diagnostic Kitchen program. This led to ideas for a Food Printer, which was inspired by the concept of ‘molecular gastronomists’, chefs who deconstruct meals and then reassemble it in completely different ways.

In much the same way, a Food Printer would take various edible ingredients and then combine and ‘print’ them in the desired shape and consistency. The nutritional value and relevance of what was being ‘printed’ would also be adjusted based on input from the diagnostic kitchen’s nutrition monitor. If, for example, you were trying to carbo-load for an athletic event, wanted to build muscle, or lower your cholesterol, you could tweek the levels of carbs, protein, or fatty acids to suit your needs.

MIT_3DprinterAnd there’s the Cornucopia,  a 3D printer that was unveiled by MIT’s gastronomy geeks back in 2010. Here, a series of refrigerated food canisters provide the food ingredients, which are then deposited into a built-in mixer which delivers concoctions that can be either heated or cooled thanks to a temperature controlled print head. A touch screen allows users to dial in what they want, and adjust ingredients to get the desired end.

Granted, there are those who won’t likely see this as an appetizing prospect. But as Contractor notes, that’s probably because they haven’t tried the high-end stuff yet. As the technology improves, attitudes about printed food products are likely to change. What’s more, he also believes overpopulation might add a little incentive to the mix:

I think, and many economists think, that current food systems can’t supply 12 billion people sufficiently. So we eventually have to change our perception of what we see as food.

Quite right. When the world is bursting at the seems and so many people are forced to live together in close quarters, hardly anyone is likely to raise a fuss about assembled food. Not when the alternative is an empty belly or a planet that will collapse from the weight of so much farming and waste. So if you’re the kind of person who likes their meat, veggies and fruits to be farmed locally and organically, you may want to consider moving to the country!

And be sure to check out this concept video produced by NTO that showcases the future of 3D printing, which of course includes food production:


Source:
qz.com, popucity.net, geek.com

Food From Space: NASA’s 3D Pizza Printer

3DpizzaNASA has made some buzz with its announcement to print 3D pizza in space. And while this might sound like an awesome and appetizing use of the pioneering technology, it also has some pretty exciting implications for space exploration. For decades, astronauts have relied on freeze dried and thermostabilized food to meet their nutritional needs. But with 3D printing being considered, astronauts of the future could be using something akin to a replicator out of Star Trek.

Earlier this month, Quartz broke the news that NASA’s Systems & Materials Research Corporation received a $125,000 grant to spend six months building a prototype of a 3-D food printer- one that will be able to print out a tasty pizza before venturing on to other food items. According to his NASA proposal, the printer spits out starches, proteins, fats, texture, and structure, while the inkjet sprays on flavor, smell, and micronutrients.

3d-pizza_printerThe pizza printer is the brainchild of Anjan Contractor, a mechanical engineer at the Systems & Materials Research Corporation who has long worked on 3-D printing technologies. In an interview with Quartz, he explained the process:

It works by first “printing” a layer of dough, which is baked at the same time it’s printed, by a heated plate at the bottom of the printer. Then it lays down a tomato base, “which is also stored in a powdered form, and then mixed with water and oil,” says Contractor. Finally, the pizza is topped with the delicious-sounding “protein layer,” which could come from any source, including animals, milk or plants.

As already mentioned, astronauts currently rely on food that is freeze dried prepackaged so that it can be eaten in microgravity. Astronauts get supplies when necessary from the International Space Station, where cargo vehicles transport their “fresh” food. But future astronauts who go to more distant places, like Mars, won’t be able to resupply. And that’s where the Advanced Food Project really comes into play.

pizzaWhen considering missions to Mars and farther into space, multiple issues need to be addressed. Grace Douglas, an Advanced Food Technology Project scientist at NASA, explains what these are and how 3D food can address them:

This is the only food that the crew members will have, so it needs to maintain its nutrition content for the length of the mission, and it has to be acceptable. If they don’t want to eat it, they won’t eat enough… 3-D food printers are looking at providing powdered forms of ingredients, and these would not be processed ahead.

That’s a good thing: minimally processed food has more nutrients, and it’s tastier. It also allows for even more options than what’s available today. And to address another key problem – printing in microgravity – NASA already has the option of using some of the more advanced prototypes.

anti-grav3d2Consider the Mataerial, a recently-developed 3D printer that is capable of printing in zero-gravity. NASA is exploring other processing technologies outside of the 3-D printing realm as well. High-pressure processing, which uses high pressures with a low-heat treatment to sterilize foods, is one option. Another is microwave sterilization–a process that uses high-heat treatments for a shorter period of time.

These latter technologies would make fresh foods accessible by ensuring that they are perfectly sterile, thus removing the need for food that needs to be dried or processed in advance. While all three technologies are still in the early phases of development, Douglas and others expect that they will off the ground and running by the time a manned mission to Mars is being planned.

And space is really just the tip of the iceberg when it comes to printing food. Here on Earth, it is a potential solution for ending world hunger. But that’s another, very interesting story. Stay tuned for it…

In the meantime, watch this video of a 3-D printer creating chocolate:


Sources:
fastcoexist.com, qz.com